Selected methods for management of post-fermentation sediment. The use of extrusion processing in digested sludge management (a review)

• Autorzy: Kasprzycka A. , Lalak J. , Tys J. , Chmielewska M.

Warianty tytułu

PL

Wybrane metody zagospodarowania osadu pofermentacyjnego. Wykorzystanie ekstruzji do przetwarzania pofermentu (artykuł przeglądowy)

• Języki publikacji: EN

Abstrakty

EN

This review discusses the problem of management of digested sludge with the use of various methods for the management, including extrusion cooking. Extrusion cooking as a method of management of digestate can be an innovative approach to this topic. Until now there have been no studies on the use of the extrusion process to convert anaerobic digestion sludge. The extrusion process plays an important role in the transformation of materials on an industrial scale. An agricultural biogas plant can produce up to several tons of digested sludge per year (depending on the size of the installation). The most common method for utilisation of this kind of material is the use thereof as a fertiliser. However, this solution requires large areas of farmland. The best methods for conversion of digested sludge are those allowing the separation of the solid part from the liquid part. One of these methods consists in obtaining pellets in the extrusion process.

PL

Artykuł omawia temat zagospodarowania osadu pofermentacyjnego za pośrednictwem różnych metod, w tym ekstruzji. Wykorzystanie ekstruzji jako metody zagospodarowania osadu może być innowacyjnym podejściem do tego tematu. Nie odnotowano do tej pory żadnych badań na temat stosowania procesu ekstruzji do przekształcania osadów fermentacji beztlenowej. Ekstruzja spełnia ważną rolę w przemyśle przekształcania materiałów. Jedna biogazownia rocznie może produkować (w zależności od wielkości instalacji) blisko kilkadziesiąt ton osadu rocznie. Najczęstszym sposobem zagospodarowania osadu jest wykorzystanie go jako materiału nawozowego. Takie rozwiązanie wymaga jednak znacznej powierzchni pól uprawnych. Najlepszymi metodami do zagospodarowania osadu są te, które, pozwalają na odseparowanie części stałej odpłynnej. Jedna z takich metod polega na otrzymaniu peletu w procesie ekstruzji. Tak zagospodarowany osad, po wzbogaceniu go w mikro- i makroskładniki, może być łatwo przechowywany i z powodzeniem stosowany jako pełnowartościowy nawóz organiczno-mineralny.

Słowa kluczowe

EN

management method; post-fermentation sediment; extrusion process; sludge management; agricultural biogas; biogas; digested sludge

• Wydawca: -
• Czasopismo: Acta Agrophysica
• Rocznik: 2016
• Tom: 23
• Numer: 1
• Opis fizyczny: p.51-64,ref.

Twórcy

autor

Kasprzycka A.

• Institute of Agrophysics, Polish Academy of Sciences, Doswiadczalna 4, 20-290 Lublin, Poland

autor

Lalak J.

• Institute of Agrophysics, Polish Academy of Sciences, Doswiadczalna 4, 20-290 Lublin, Poland

autor

Tys J.

• Institute of Agrophysics, Polish Academy of Sciences, Doswiadczalna 4, 20-290 Lublin, Poland

autor

Chmielewska M.

• Institute of Agrophysics, Polish Academy of Sciences, Doswiadczalna 4, 20-290 Lublin, Poland

Bibliografia

• Alburquerque J.A., Fuente C., Ferrer-Costa A., Carrasco L., Cegarra J.A.M., Bernal M.P., 2012. Assessment of the fertilizer potential of digestate from farm and agroindustrial residues. Biomass Bioenergy, 40, 181-189.
• Alfa M.I., Adie D.B., Igboro S.B., Oranusi U.S., Dahunsi S.O., Akali D.M., 2014. Assessment of biofertilizer quality and health implications of anaerobic effluent of cow dung and chicken droppings. Renew. Energy, 63, 681-686.
• Alonso R., Aguirre A., Marzo F., 2000. Effects of extrusion and traditional processing methods on antinutrients and in vitro digestibility of protein and starch in faba and kidney beans. Food Chem., 68, 159-165.
• Amani T., Nosrati M., Sreekrishnan T., 2010. Anaerobic digestion from the viewpoint of microbiological, chemical and operational aspects – a review. Environ. Rev., 18, 255-278.
• Amornthewaphat N., Attamangkune S., 2008. Extrusion and animal performance effects of extruded maize quality on digestibility and growth performance in rats and nursery pigs. Anim. Feed Sci. Technol., 144, 292-305.
• Andreoni V., Bonfanti P., Daffonchio D., Sorlini C., Villa M., 1990. Anaerobic digestion of wastes containing pyrolignitic acids. Biol. Waste., 34, 203-214.
• Angenent L.T., Sung S.andRaskin L., 2002. Methanogenic population dynamics during startup of a full-scale anaerobic sequencing batch reactor treating swine waste. Water Res., 36, 4648- 4654.
• Basu P., 2013. Biomass Gasification, Pyrolysis and Torrefaction: Practical Design and Theory. Academic Press, Elsevier, Oxford, UK.
• Bayr S., Rantanen M., Kaparaju P., Rintala J., 2012. Mesophilic and thermophilic anaerobic codigestion of rendering plant and slaughterhouse wastes. Bioresource Technol., 104, 28-36.
• Borja R., Sánchez E., Weiland P., 1996. Influence of ammonia concentration on thermophilic anaerobic digestion of cattle manure in up flow anaerobic sludge blanket (UASB) reactors. Process Biochem., 31, 477-483.
• Bruin S., Zuilichem D.J., Stolp W., 1978. A review of fundamental and engineering aspects of extrusion of biopolymers in a single-screw extruder. J. Food Process Eng., 2, 1-37.Calli B., Mertoglu B., Inanc B., Yenigun O., 2005. Effects of high free ammonia concentrations on the performances of anaerobic bioreactors. Process Biochem., 40, 1285-1292.
• Camire M.E., 1998. Chemical changes during extrusion cooking: recent advances. In: Process- Induced Chemical Changes in Food (Eds F. Shahidi, C.-T. Ho, N. van Chuyen). Plenum Press. NY, 109-121.
• Cesaro A., Belgiorno V., 2014. Pretreatment methods to improve anaerobic biodegradability of organic municipal solid waste fractions. Chem. Eng. J., 240, 24-37.
• Chen J., Serafin F.L., Pandya R.N., Daun H.,1991. Effects of extrusion conditions on sensory properties of corn meal extrudates. J. Food Sci., 56, 84-89.
• Chen J.L., Ortiz R., Steele T.W.J, Stuckey D.C., 2014. Toxicants inhibiting anaerobic digestion: A review. Biotechnol. Adv., 32(8), 1523-1534
• Chen X., Zhang Y.L., Gu Y., Liu Z., Shen Z., Chu H., Zhou X., 2014. Enhancing methane production from rice straw by extrusion pretreatment. Appl. Energy, 22, 34-41.
• Colbert J. A., 1990. Advances in twin-screw technology for masterbatch application, Masterbach ’90 AMI, Basel.
• El-Mashad H.M., Zhang R., 2010. Biogas production from co-digestion of dairy manure and food waste. Bioresource Technol., 101(11), 4021-4028.
• Garcia M.L., Angenent L.T., 2009. Interaction between temperature and ammonia in mesophilic digesters for animal waste treatment. Water Res., 43, 2373-2382.
• Goberna M., Podmirseg S.M., Waldhuber S., Knapp B.A., Garcia C., Insam H., 2011. Pathogenic bacteria and mineral N in soils following the land spreading of biogas digestates and fresh manure. Appl. Soil Ecol., 49, 18-28.
• Guiot S. R., Cimpoia R., Gael C., 2011. Potential of wastewater-treating anaerobic granules for biomethanation of synthesis gas. Environ. Sci. Technol., 45, 2006-2012.
• Gujer W., Zehnder A.J.B., 1983. Conversion processes in anaerobic digestion. Water Sci. Technol., 15, 127-167.
• Gutser R., Ebertseder T., Weber A., Schraml M., Schmidhalter U., 2005. Short-term and residual availability of nitrogen after long-term application of organic fertilizers on arable land. J. Plant Nutr. Soil Sci., 168, 439-446.
• Hans K., Cosima S., 1994. Three-phase anaerobic digestion of organic wastes. Water Sci. Technol., 30, 367-374.
• Hassan S.R., Zwain H.M., Dahlan I., 2013. Development of Anaerobic Reactor for Industrial Wastewater Treatment: An Overview. Present Stage and Future Prospects. JASR, 4(1), 7-12.
• He P., Guan D., Wu D., Lü F., Shao L., 2011. Inhibitory effect of ammonia and lincomycin on anaerobic digestion. CIESC J. 62, 1389-1394.
• Hill D.T., 1983. Simplified monod kinetics of methane fermentation of animal wastes. Agr. Wastes, 5(1), 1-16.
• Hjorth M., Gränitz K., Adamsen A.P.S., Henrik B., Møller H.B., 2011. Extrusion as a pretreatment to increase biogas production. Bioresource Technol., 102(8), 4989-4994.
• Ilo S., Berghofer E., 1999. Kinetics of colour changes during extrusion cooking of maize grits. J. Food Eng., 39, 73-80.
• Ince B.K., Ince O., 2000. Changes to bacterial community make-up in a two-phase anaerobic digestion system. J. Chem. Technol. Biot., 75, 500-508.
• Janssen L.P.B., Mościcki L., Mitrus M., 2002. Energy aspects in food extrusion. Int. Agrophys., 16(3), 191-195
• Jin R.C., Yang G.F., Yu J.J., Zheng P., 2012. The inhibition of the anammox process: a review.Chem. Eng. J., 197, 67-79.Kalyon D.M., Malik M., 2007. An integrated approach for numerical analysis of coupled flow and heat transfer in co-rotating twin screw extruders. Int. Polym. Proc., 22, 293-302.
• Karunanithy CH., Muthukumarappan K., 2012. A comparative study of torque requirement during extrusion pretreatment for different biomasses. Bioenergy Res., 5, 263-276.
• Knol W., Vander Most MM., Waart J., 1978. Biogas production by anaerobic digestion of fruit and vegetable waste. A preliminary study. J. Sci. Food Agric., 29, 822-30.
• Kratzeisen M., Starcevic N., Martinov M., Muller J., 2010. Applicability of biogas digestate as solid fuel. Fuel, 89, 2544-2548.
• Lamsal B., Yoo J., Brijwani K., Alavi S., 2010. Extrusion as a thermo-mechanical pre-treatment for lignocellulosic ethanol. Biomass Bioenergy, 34, 1703-1710.
• Lansing S., Martin J., Botero R., Nogueira da Silva T., Dias da Silva. E., 2010. Wastewater transformations and fertilizer value when codigesting differing ratios of swine manure and used cooking grease in low-cost digesters. Biomass Bioenergy, 34, 1711-1720.
• Lech-Brzyk K., 2014. Emission of selected pollutants during the combustion of biomass in boilers with a capacity of 2 to 4 MW. Environmental Protection. (in Polish) 36, 2, 47-52
• Linderoth M., 2008. Analysis of Anaerobic Digestion for On-Site Domestic Wastewater Treatment in Tamil Nadu, India, Master’s Thesis. University of Colorado, Boulder.
• Manyà J.J, 2012. Pyrolysis for biochar purposes: a review to establish current knowledge gaps and research needs. Int. J. Environ. Sci. Technol., 46, 7939-7954.
• Martínez E.J., Fierro J., Sánchez M.E., Gómez X., 2012. Anaerobic co-digestion of FOG and sewage sludge: Study of the process by Fourier transform infrared spectroscopy. Int. Biodeter. Biodegr., 75, 1-6.
• Massé D.I., Droste R.L., 2000. Comprehensive model of anaerobic digestion of swine manure slurry in an sequencing batch reactor. Water Res., 34, 3087-3106.
• Mohan D., Pittman Ch.U., Steele P.H., 2006. Pyrolysis of wood/biomass for bio oil: a critical review. Energ. Fuel., 20, 848-889.
• Möller R., Schulz T., Müller T., 2010. Substrate inputs, nutrient flows and nitrogen loss of two centralized biogas plants in southern Germany. Nutr. Cycl. Agroecosys., 87, 307-325.
• Mościcki L., Mitrus M., Wójtowicz A.. 2007. Extrusion technique in the agri-food sector. Warsaw, PWRiL.
• Novarino D., Zanetti M.C., 2012. Anaerobic digestion of extruded OFMSW. Bioresource Technol. 104, 44-50.
• Provenzano M., Iannuzzi G., Fabbri C., Senesi N., 2011. Qualitative characterization and differentiation of digestates from different biowastes using FTIR and fluorescence spectroscopies. J. Environ. Prot., 2, 83-89.
• Regulation of the European Parliament and Council Regulation (EC) No 1069/2009 of 21 October 2009. Laying down health rules concerning animal by-agent, not intended for human consumption, and repealing Regulation (EC) No 1774/2002 (products Regulation animal)
• Regulation of the Minister of Agriculture and Rural Development on 18 June 2008, on the implementation of certain provisions of the Act on fertilizers and fertilization. OJ of Laws 2008 No. 119, item 765, as amended.
• Regulation of the Minister of the Environment of 9 September 2002 on standards of soil quality and earth quality standards (Dz. U. of 2002 No. 165, item 1359)
• Regulation of the Minister of the Environment on the list of types of waste which the holder of such waste can transmit to individuals or agencies who are not entrepreneurs, and acceptable methods of their recovery. 75. (OJ 2006, item 527).Rosentrater K. A., Richard T. L., Bern C. J., Flores R. A., 2005. Small-scale extrusion of corn mass by-products. Cereal Chem., 82(4), 436-446.
• Seker M., Sadikoglu H., Ozdemir M., Hanna M.A., 2003. Phosphorus binding to starch during extrusion in both single-and twin-screw extruders with and without a mixing element. J. Food Eng., 59, 355-360.
• Siles J.A., Brekelmans J., Martín M. A., Chica A.F., Martín A., 2010. Impact of ammonia and sulphate concentration on thermophilic anaerobic digestion. Bioresource Technol., 101, 9040-9048
• Veeken A., Kalyuzhnyi S., Scharff H., Hamelers B., 2000. Effect of pH and VFA on hydrolysis of organic solid waste. J. Envir. Engl., 126, 1076-1081.
• Wellinger A., Baserga U., Edelmann W., Egger K., B. Seiler, 1991. Biogas-Handbuch. Grundlagen – Planung – Betrieb landwirtschaftlicher Anlagen. Verlag. Wirz. – Aarau.
• Williams B.A., B. van der Poel AF., Boer H., Tamminga S., 1997. The effect of extrusion conditions on the fermentability of wheat straw and corn silage. J. Sci. Food Agr., 74, 117-24.
• Wong W.T., Chan W.I., Liao P.H., Lo K.V., 2006. A hydrogen peroxide/microwave advanced oxidation process for sewage sludge treatment. J. Envir. Scien. Health A., 41, 2623-2633.
• Zeitoun R., Pontalier P.Y., Marechal P., Rigal L., 2010. Twin-screw extrusion for hemicellulose recovery: influence on extract purity and purification performance. Bioresource Technol. 101, 9348-9354.
• Zhang R., El-Mashad H.M., Hartman K., Wang F., Liu G., Choate C., Gamble P., 2006. Characterization of food waste as feedstock for anaerobic digestion. Bioresource Technol., 98(4), 929-935.
• Zheng Y., Zhao J., Xu F., Li Y., 2014. Pretreatment of lignocellulosic biomass for enhanced biogas production. Prog. Energy Combust. Sci., 35-53.
• Zhou H.B., Qiu G.Z., 2006. Inhibitory effect of ammonia nitrogen on specific methanogenic activity of anaerobic granular sludge. J. Central South Univer., 13, 63-67.