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2017 | 24 | Special Issue S3 |

Tytuł artykułu

Experimental and optimization design of offshore drilling seal

Warianty tytułu

Języki publikacji

EN

Abstrakty

EN
Three-cone bit is the key equipment in the exploration of the oil in offshore drilling and exploration, the bearing system and the seal system are the critical components for the bit. Especially in the offshore drilling environment, the seal design need to be carefully considered. A multi-objective optimization design including orthogonal design method and F-test with finite element analysis for a three-cone bit seal is proposed. Firstly, the calculation method of optimization targets are given, including the minimization of maximum contact pressure and leakage rate analyzed by ANSYS and MATLAB respectively, to maximize seal life and reliability. Then, an orthogonal experiment approach is used to investigate the effects of the eleven parameters on the seal performance, and the influence degrees of the seal factors on the optimization targets have been confirmed by F-test, and the reasonable factors can be determined by the trend of the targets. Finally, in order to validate the analysis results, a new seal was designed and tested on a seal tester compared to the previous seal. In this test, the seal maximum interface temperature that reflects the position of maximum contact pressure can be obtained by using three high precision thermocouples. Both the experiment results and the numerical analyses proved that the maximum contact pressure and leakage rate of the improved seal have been reduced compared to the previous

Słowa kluczowe

Wydawca

-

Rocznik

Tom

24

Opis fizyczny

p.72-78,fig.,ref.

Twórcy

autor
  • School of Mechatronic Engineering, Southwest Petroleum University, Chengdu 610500, China
autor
  • School of Mechatronic Engineering, Southwest Petroleum University, Chengdu 610500, China
autor
  • School of Mechatronic Engineering, Southwest Petroleum University, Chengdu 610500, China
autor
  • School of Mechatronic Engineering, Southwest Petroleum University, Chengdu 610500, China

Bibliografia

  • 1. Hugo M. Ayala, Douglas P. Hart. 1998. “Wear of elastomeric seal in abrasive slurries.” Wear 220: 9-21.
  • 2. Z Huang, Q Li, Y Zhou, S Jing, et al. 2013. “Experimental research on the surface strengthening technology of roller cone bit bearing based on the failure analysis.” Eng Fail Anal 29:12–26.
  • 3. Y Zhou, Z Huang, L Tan, et al. 2014. “Cone bit bearing seal failure analysis based on the finite element analysis.” Eng Fail Anal 45: 292–299.
  • 4. Joseph L, Kelly Jr. 1990. “Forecasting the Life of Rock Bit Journal Bearings.” SPE 17565. doi:10.2118/17565-PA.
  • 5. Shunhe Xiong, Richard F.Salant. 2000. “A Numerical Model of a Rock Bit Bearing Seal.” Tribology Transactions. 43 (3): 542-548.
  • 6. Tariq A, Mahmoud AH, Tamer W, et al. 2005. “New slim hole technology maximizes productivity in Middle East horizontal drilling programs.” SPE 92376. doi:10.2118/1105-0058-JPT.
  • 7. Karen Bybee. 2006. “Step Change in Performance: Upgraded Bit Technology Improves Drilling Economics.” SPE 103074. doi:10.2118/1206-0078-JPT.
  • 8. SP Asok, K Sankaranarayanasamy, T Sundararajan, K Rajesh, GS Ganeshan. 2007. “Neural network and CFDbased optimisation of square cavity and curved cavity static labyrinth seals.” Tribology International 40(7): 1204-1216.
  • 9. X Ni, Z Zhou, X Wen, L Li. 2011. “The use of Taguchi method to optimize the laser welding of sealing neurostimulator.” Optics & Lasers in Engineering 49(3): 297-304.
  • 10. CT Li, SJ Wu, WL Yu .2014. “Parameter design on the multi-objectives of PEM fuel cell stack using an adaptive neuro-fuzzy inference system and genetic algorithms.” International Journal of Hydrogen Energy 39(9): 4502-4515.
  • 11. Ping C.Sui, Seth Anderle. 2011. “Optimization of contact pressure profile for performance improvement of a rotary elastomeric seal operating in abrasive drilling environment.” Wear 271:2466-2470.
  • 12. Beomkeun K, Seong BL, Jayone L, et al. 2012. “A comparison among Neo–Hookean model, Mooney–Rivlin model, and Ogden Model for chloroprene rubber.” Int J Precis Eng Manuf 13(5):759–764.
  • 13. T Schmidt, M Andre, G Poll. 2010. “A transient 2D-finiteelement approach for the simulation of mixed lubrication effects of reciprocating hydraulic rod seals.” Tribology International 43(10):1775-1785.
  • 14. C Watanabe, A Nagamatsu, C Griffy-Brown. 2003. “Behavior of technology in reducing prices of innovative goods—an analysis of the governing factors of variance of PV module prices.” Technovation 23(5): 423-436.
  • 15. Xiaohong Jia, Fei Guo, Le Huang,Richard F Salant. 2013. “Parameter analysis of the radial lip seal by orthogonal array method.” Tribology Int 64:96-102.
  • 16. H.Zhao, G.C.Barber, Q.Zou. 2002. “A study of flank wear in orthogonal cutting with internal cooling.” Wear 253:957-962.
  • 17. W.H. Yang, Y.S. Tang. 1998. “Design optimization of cutting parameters for turning operations based on the Taguchi method.” J. Mater. Process. Technol 84:122-129.

Typ dokumentu

Bibliografia

Identyfikatory

Identyfikator YADDA

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